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Posted by SMS, Oct 17, 2007 at 10:07 am
Need cars in the showroom section, so I'll start with the greatest contribution to the sports car world ever, the Lamborghini Countach:

First some history pics




Crash testing


Black one in the wilds


Couple of my old red LP400S




George Evans. Sorry so grainy, it's a picture of a picture I took in the parking area of Mid Ohio Raceway in June of 83.
Posted by SMS, Oct 16, 2007 at 7:12 am
Hope you sprayed carb cleaner in that cut to kill any bacteria.

Thanks for posting that, I was hoping to get some project things going.


What is the red car?
Posted by SMS, Oct 16, 2007 at 4:53 am
DC33 wrote
thats amazing
must be a blast and a pain in the ass all at the same time

how many miles are on the engine?

Good question. Around 114K. Cyl walls are perfect with cross hatch still present.

Next step. I tried a short cut, but as usual, it did not work. I tried to compress the chain tentioners with a long hooked pick so I could put the chain on the cam sprocket, then slide the sprocket onto the cam. No luck, so I finally had to pull the front cover and set it all up. First the balancer must come off. Since I did not have the trans separated, the usual way of locking the engine from turning via the flywheel was unavailable, so here is a trick. Use a chain wrench, like plumbers use to position big pipe, to hold the balancer and engine from turning while you loosen the center bolt. It takes air or a 4' pipe extension on the chain wrench handle and breaker bar to get that bolt loose. Then a regular puller completes the task.


Here is the left bank (front when in the car) all set up. The tensioners are pretty slick, they are a ratchet mechanism that uses oil pressure to take up the slack and provide tension appropriate to enging rpm.


Since the head bolts are stretched during installation as noted above, they are a one time use item. GM and ARP sell bolt kits and come pre lubed and sealed.


That's all I got done last night. Hope it has a happy ending now that I've started this thread!
Posted by SMS, Oct 15, 2007 at 10:45 am
Not a performance project this time, but I am saving my Father-in-laws Caddy. It has the 32 valve Northstar, which is a great engine, until... About 70 % of them will at some time develop head gasket failure and start overheating. Dealerships want up to $5500 to do this job, so I took it over as he is on disability, etc...

There are some interesting aspects to this one so here is my photo essay of the project so far.

The patient:


No clearance to access anything. Very tight quarters prompting the dealership mechanic to state he'd rather put his fingers in a meat grinder than do this job! Rear head, of course the one with high leakdown #'s is against the firewall, so engine removal is the best way to do the gaskets.


Ok, now I can get to everything. This was about 6 hrs into the job, only 45 minutes of that was actually structural work, the rest is stupid unhooking stuff. Comes out the bottom on a cradle, JUST like a Ferrari. I'm sure the GM design engineers were mad at the service techs for some reason when they designed this and located all the clamps and fittings.


Finding TDC before dissassembly. Chains, JUST like a Lamborghini:


Intake and head off. Note starter location, unusual for a domestic car. Cleaning and rebuilding things like that while at it and have access to avoid headaches later on:


Heads fresh back from the machine shop. Fresh valve job. Milled flat, but were not too bad despite some serious cycles of overheating. The car saw 260 degrees a couple times but has a limp home mode so it can run without water, randomly selecting cylinders to fire while air cooling the others.


Here is the Northstar issue. With only 10 head bolts into the aluminum block, a loss of clamping power by stressed threads, corosion, etc... causes combustion air to enter the nearby water passages. They don't leak or use water, just the burn overheats the water, then blows it all out the overflow tank. Here the gasket show rust on the cylinder sealing rings indicating water has been there. The engine showed good compression on a gauge because the leak is so tiny, but the leakdown test indicated this is one of a few cyls that had a problem. The car would idle ok for hours, but drive it at speed or up a hill and she would puke.


The solution, install a "Timesert" thread repair system in every hole. This job is so time consuming that you want to do all 20, even if the threads look good, because you'd cry if it failed again in 5K miles. This will make it better that new. First a special bit with a stop and stepped profile cuts a new hole thru a centering jig plate and bushing:


Clean out the new hole:


Tap hole with threads to match the O.D. of a new thread insert with aggressive outside threads. Run tap in until groove on tap reaches the top of the alignment bushing:


Next, Mrs. SMS (SMS by the way stems from my days of running Sewall Motorsports, turning wrenches and restoring cars) calls from the house and says to look outside, 2 deer are working down toward the garage. I guess my language and air tools don't scare them off. I needed a break here anyway.


Back to work, STEEL insert on driver, Loctite on threads:


Run it into drilled hole. Flange on top of insert seats on shoulder left from special bit. Idiot proof.


Biggest dissapointment so far, this picture doesn't show very well what a cool little device this is. Oh well, finished hole, steel thread ready for a new head bolt. Like on the LSX motors, bolts are torqued to a low setting (30 on this one) then twisted 60 degrees of rotation 3 times for final tightening, rather that to a torque setting. This more accurately stretches the bolt properly to achieve ultimate clamping power.


Mocking up for valvetrain alignment:


More later after some more shop time.
Posted by SMS, Oct 8, 2007 at 2:24 am
Was the 308 a customer car in the shop? No pic of it on the drive session.
Posted by SMS, Oct 8, 2007 at 2:19 am
Pictures are great. Really nice shots of the two TRs gassing up. Looks like a shower caught you there too!
Posted by SMS, Oct 4, 2007 at 10:22 am
Can we get email notification of PM's yet?
Also when I click on a subscribe to thread button, nothing happens. Any help??

Thanks
Posted by SMS, Aug 20, 2007 at 10:54 am
I think Rick's Gallardo is now the most photographed car in the country.